Design consulting/Engineering
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Product Introduction
Design Consulting Service Introduction
We are committed to providing full-chain, professional design consulting services for the industrial field. We focus on technological innovation, combined with industry experience, to create efficient, energy-saving, and intelligent overall solutions for our clients.
Process System Design
Service Content: Focusing on the core processes of industrial production, we provide full process chain design from raw material pretreatment to finished product output, covering multiple industries such as steel, non-ferrous metals, and energy.
Technical Advantages:
Based on material balance and heat balance models, we optimize process parameters to achieve steel smelting process energy consumption optimization to the internationally advanced level.
We use digital simulation technology (such as ANSYS, Aspen Plus) to simulate the process, verify the feasibility in advance, and shorten the project commissioning cycle by more than 30%.
Overall Plant Planning and Design
Service Content: We build the overall factory layout with a systematic approach, coordinating the spatial planning and logistics design of the production area, warehousing area, office area, and auxiliary facilities.
Technical Highlights:
Using the SLP (Systematic Layout Planning) method, we optimize material turnover routes, reducing factory logistics costs by more than 25%.
Integrating the concept of green factories, we rationally plan energy medium pipelines and environmental protection facilities, achieving a resource utilization rate of waste ≥90%.
Workshop Process Layout Design
Service Content: We conduct refined process layout for production workshops, optimizing equipment arrangement, material flow, and operating space to improve production efficiency.
Core Capabilities:
We use 3D modeling technology (such as AutoCAD Plant 3D) for equipment layout simulation to ensure that equipment spacing, maintenance passages, etc., meet ergonomic requirements.
We conduct capacity balance analysis for key processes to eliminate production bottlenecks. For example, after optimizing the rolling mill layout in the rolling workshop, the rolling rhythm is shortened by 15 seconds/pass.
Equipment Engineering Design
Service Content: We provide full-process technical services from equipment selection and parameter design to non-standard equipment customization, covering core equipment in the metallurgical and energy industries.
Technical Strength:
We use finite element analysis (FEA) for equipment structural strength calculation to ensure that key equipment (such as pressure vessels and large rolling mills) has a safety factor ≥1.8 times.
Industrial Building and Structural Design
Service Content: We focus on the architectural and structural design of industrial plants and structures, taking into account functionality, safety, and economy.
Professional Advantages:
We use steel structure optimization design (such as BIM technology) to reduce the steel consumption of industrial plants by 12%-18%. For example, the steel structure usage of a certain steelmaking workshop is reduced by 300 tons compared to traditional design.
We design exclusive building solutions for special working conditions (high temperature, corrosion, heavy load). For example, the electrolytic workshop uses acid-resistant concrete + fiberglass lining, extending the service life of equipment foundations to more than 20 years.
Utility Engineering Design
Service Content: We cover the design of utility systems such as power supply, water supply and drainage, heating, and gas supply to ensure the continuous and stable operation of the factory.
Technical Features:
We design efficient power systems (such as waste heat power generation and compressed air stations) to achieve cascade utilization of energy. A certain steel plant's waste heat power generation system has an annual power generation of 40 million kWh.
We use optimized design of circulating water systems to increase water reuse rate to more than 95%. For example, after the renovation of a certain chemical plant's circulating water system, the annual water saving is 1.2 million tons.
Special Project Design
Service Content: We provide customized design solutions for special needs such as environmental protection, energy saving, and safety facilities.
Special Advantages:
Environmental Protection Engineering: We design efficient desulfurization and denitrification systems (such as steel plant SCR denitrification efficiency ≥90%) and wastewater treatment plants (COD removal rate ≥95%).
Energy Saving Transformation: We implement motor frequency conversion transformation and waste heat recovery projects. After the energy-saving transformation of a certain steel plant's heating furnace, the steel energy consumption is reduced by 15 kg of standard coal.
Safety Facilities: We design explosion-proof electrical systems and emergency evacuation passages that comply with international safety standards such as ATEX/IECEx.
International Standard Customized Design Special Services
Service Content: We benchmark international standards (such as ASTM, ISO, JIS) to provide customized designs for overseas projects or high-end manufacturing.
Internationalization Capabilities:
We are familiar with technical standards in Europe, America, and Southeast Asia, and have completed 10+ overseas project designs.
We provide API certified equipment design and CE certified system integration to ensure that projects comply with local regulations.
International Cases: We designed a pressure vessel system that meets ASME standards for a petroleum refining project in the Middle East. It passed certification by local authorities and the project was accepted on the first try.
Service Advantages and Cooperation Models
Full-Cycle Service: We provide one-stop technical support from project pre-consultation and scheme design to construction cooperation and commissioning optimization.
Cross-Disciplinary Team: We bring together professional engineers in process, equipment, automation, and construction (40% with senior titles) to ensure the systematic nature of the scheme.
Digital Delivery: We provide digital results such as 3D models, BIM data, and simulation reports to support factory lifecycle management.
Cooperation Model: We can undertake overall design general contracting, item design subcontracting, or technical consulting services to flexibly adapt to customer needs.
Online Consultation
Dedicated to provide you with quality products and professional services, please keep the phone open, we will contact you as soon as possible, thank you for your support!
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Contact Information
Yangqu Industrial Park, Shanxi Transformation and Comprehensive Reform Demonstration Zone
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